The work can only be carried out if the owner has the necessary hand and special service tools to complete the job. This manual includes special notes, important points, service data, precautions, etc. Follow the procedures in this manual carefully and completely. S throttle position sensor Gear position switch. All diagnostic and repair procedures are covered.
All work should be performed with great care and in a clean working area with adequate lighting. This service manual has been specially prepared so that the explanation is very simple. Remove: S Oil filler plug 1 4. Comprehensive diagrams, in depth illustrations, and all the manufacturers specifications and technical information you will need is included. Not only is this a complete repair manual, but it also includes all the scheduled service information, tech service bulletins, recall information. This manual also contains information about adjusting work and valuable reference data for such adjustment values.
Always use the correct special service tools or equipment specified. J Clamp the speed sensor lead to the outer tube with a E Fasten the sidestand switch lead neutral switch lead holder. The specification, maintenance and other information for the components are included, and diagnostic information has also been added where necessary. Battery Main fuse Main switch Ignition fuse Engine stop switch Ignitor unit Fuel pump relay Fuel pump —33—. Do not allow problems to develop. S Does the voltage 5V read cycle 4 times with each, full rotation of the front wheel? This part should be understood before proceeding with troubleshooting, disassembling and servicing. Why get grease all over your expensive paper manual while you are working.
Unless specific values are given, all threaded connections should be tightened according to the required tightening torques listed on torque charts. Keep complete records of all maintenance and repairs with dates and any new parts installed. S Elevate the front wheel and slowly rotate it. The first and last friction plates are different in ma- terial from the other ones and black on the sur- face. This entry was posted in and tagged , , on by.
This manual contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know. The fuel pump fails to operate. Just print out the section you need and throw it away when you are done! Where accurate measurements are required, they can only be made using calibrated, precision instruments. All information, illustration and specifications contained in this manual are based on the latest product information avaiable at the time of publication approval. Keep Your Motorcycle Running Smoothly. S Measure the voltage 12 V.
When replacing fasteners, always use the same type part number fastener as removed. The need for costly overhaul work will be greatly reduced. This Complete Service and Repair Manual contains everything you will need to repair, maintain, rebuild, refurbish or restore your motorcycle. . This manual contains service, repair procedures, assembling, disassembling, wiring diagrams and everything you need to know.
Stop the engine and place an oil pan under the drain bolt. First fill the engine with 3. Not only is this a complete repair manual, but it also includes all the scheduled service information, tech service bulletins, recall information. Remove: S Drain bolt with gasket 1 S Oil filter drain bolt with gasket 2 Drain the crankcase and oil tank of its oil. This information applies to vehicles already in service as well as new vehicles that are being prepared for sale.
The descriptions are brief but precise and are supported by photographs, notes, drawings and schematics, as well as exploded and sectional drawings. A basic knowledge of mechanics, including the proper use of tools and workshop procedures is necessary in order to carry out maintenance and repair work, satisfactorily. This manual provides general descriptions for accomplishing service and repair work with tested, efective tehniques. Information on the troubleshooting, servicing specification lists, tightening torque, checking and adjusting, disassembling and assembling and servicing which cover procedures, precautions, factory specifications and allowable limits. This in- formation will be needed to order spare parts.
Any reproduction or unauthorized use without the written permission of Yamaha Motor Co. It is not possible to include all the knowledge of a mechanic in one manual, so it is assumed that anyone who uses this book to perform maintenance and repairs on Yamaha motorcycles has a basic understanding of the mechanical ideas and the procedures of motorcycles repair. Rectify all problems as soon as possible immediately if safety related. Periodic checks and adjustments 4. Comprehensive explanations of all installation, removal, disassembly, assembly, repair and check procedures are laid out with the individual steps in sequential order.