Components assembly directions each other. When disassembling fuel system parts, pay attention to O-ring position, replace with new one as re-assembly There is a drain screw in the float chamber for draining residual gasoline. Electrical Equipment Trouble Diagnosis Charging System Ignition System No power supply No spark produced by spark plug Dead battery The spark plug is out of work Disconnect battery cable The cable is poorly connected, open or Fuse burned out short-circuited Faulty main switch. Check if the connector is covered by the twin connector boot completely and secured properly. General Information Lubricate the rotation face with specified After service completed, make sure all lubricant on the lubrication points before connection points is secured. Refer to chapter 5 6-17. Groove Tighten assemblies with different dimension fasteners as follows: Tighten all the fasteners with fingers, then tighten the big ones with special tool first diagonally from inside toward outside, important components should be tightened 2 to 3 times with appropriate increments to avoid warp unless otherwise indicated.
Bolts and fasteners should be kept clean and dry. Caution The drive face surface has to be free of grease. Measure the cylinder inner diameter at several points along both X and Y directions. Brake Hydraulic Brake System Inspection Inspection of Hydraulic Brake System Hose connection Inspection Visual inspect for brake fluid leaking or damage. Then, conduct the service operation. Throttle Valve Operation Have a wide open of throttle valve as handle bar in 2~6 mm any position and release it to let back original full closed position.
It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Measure cylinder head wrap age with a straightedge and flat feeler gauge. Installation of the left crankcase cover Install the left crankcase cover 8 bolts Tighten the air cleaner 2 bolts 8 bolts. Metric bolts, nuts, and screws are not interchangeable with the English system, using wrong tools and fasteners may damage this vehicle. Clean or replace the air cleaner element more often when the scooter is operated on dusty roads or in the Heavily- polluted environment. Remove battery cover, and then remove battery.
Installation Apply a thin coat of grease to the brake cam and the anchor pin. General Information Do not let the wire harness been twisted as With sand paper to clean rust on connector installation. When the switch is turned to this position as the engine is being started, rear light, instrument panel light, and position light will come on. After service completed, make sure all connection points is secured. To avoid damaging the bearing, use equal force on both races. Make sure that the battery post caps are located in properly after the battery posts had been serviced. Remove the connection bolts 2 bolts of the right-side crankcase.
Free play: 10~20mm Adjust the free play by turning the front brake adjustment nut if necessary. The company has been awarded several times honorary awards for achievements in the field of quality control. Installation Install according to the reverse procedure of removal. Do not extend it too much. With a bracket to support the engine to prevent from it damage by falling down as removing the engine. In 2002, the concern Sanyang Industry Co. Troubleshooting and electrical service procedures are combined with detailed wiring diagrams for ease of use.
Then in Neihu factory was established Sangyang Electrical Machinery plant with the number of staff more than 10 people, producing generators for bicycles. Wash and clean parts with high ignition point solvent, and blow dry with compressed air. Battery Caution Battery emits explosive gases; flame is strictly prohibited. General Information When separating a connector, it locker has to Insert the terminal completely. Wrap electrical tape around the damaged parts or replace them. Specifications are subject to change without notice. Do not extend it too much.
There are 4 floor panel mounting bolts. All major topics are covered step-by-step instruction, diagrams, illustration, wiring schematic, and specifications to repair and troubleshoot. Clean rust Wire harnesses routed along the handlebar should not be pulled too tight or have excessive slack, be rubbed against or interfere with adjacent or surrounding parts in all steering. King Mate G-3 is recommended. Sanyang uses a system of reducing production losses, saving energy and resources, and recycling used materials. If the bigger ones are loosen first, small fasteners may receive too much stress. Store complex components such as transmission parts in the proper assemble order and tie them together with a wire for ease of installation later.
General Information Torque Values The torque values listed in above table are for more important tighten torque values. To avoid damaging the bearing, use equal force on both races. The second chapter covers service maintenance. Before operating a test instrument, operator should read the operation manual of the instrument. The purpose of this division - the creation of new technologies and designs, marking the development of Taiwan's industry.
Install the left crankshaft cover and kick starter. Electrical Equipment Operational Precautions Charging System When remove the battery, the disconnection sequence of cable terminals shall be strictly observed. Remove the luggage box Bolt× 4, Nut×1. Directions Indicates position and operation directions. The first chapter covers general information and trouble diagnosis.