The fuel in the fuel tank is pumped up by the fuel pump and pressurized fuel flows into the injectors installed in the fuel delivery pipe. Replace the injector with a new one. Read the change of value by comparing the current data to the past data that have been saved under the same condition, then you may determine how changes have occurred with the passing of time and identify what problem is currently occurring. Special tool A : 09923—74511 Bearing remover B : 09930—30104 Rotor remover slide shaft I837H1520006-01 6 Remove the driveshaft right bearing case bolts. Inspect the starter button in the following procedures: 2 Turn the starter driven gear by hand to inspect the 1 Remove the air cleaner box. Support the valve using V-blocks, as shown in the figure, and check its runout using the dial gauge. Rear master cylinder bolt 9.
If the valve face has worn abnormally, replace and often accounts for the chattering noise coming from the valve. Replace the bearing if there is anything unusual. Replace the injector with a new one. If you are on dial-up please message me first and i will see if the file is small enough to download via dial up connection Tags: pdf Comments. I837H1140247-01 3 Jack up the motorcycle and fix it for safety. Compression damping force adjuster 2.
Other information considered as generally known is not included. Double-faced adhesive tape : Adhere the cushion along the rib of the cover. Replace the damaged part if necessary. Step Action Check the ignition system couplers for poor connections. Inspect fuel line 2 Place an oil pan below the engine, and drain engine Every 6 000 km 4 000 miles, 12 months oil by removing the oil drain plug 1 and filler cap 2. B838H22406014 6 Install the mounting drum to the rear wheel. I used to have no idea how to change my own oil, but with a service manual handy, I was able to learn with no problems at all! I837H1160011-02 I837H1160007-01 Installation 5 Disconnect the radiator inlet hose 5 and oil cooler Install the radiator in the reverse order of removal.
Be careful not to drop any parts into the crankcase. Brake Caliper Cylinder Inspect the brake caliper cylinder wall for nicks, scratches or other damage. Align the C-ring with the groove of bearing : Thread lock cement 99000—32110 and the bearing pin with the indent on the. R or B wire open, or B wire shorted to ground. Any service on the exhaust system should be performed when the system is cool. Turn signal lead wire 7.
Front brake disc : Apply thread lock to the thread part. I837H1140291-01 8 Remove the air cleaner box. Cover Removal and Installation B838H21206007 Removal 1 Lift and support the fuel tank with the prop stay. E-33 only returning cable 4 to the throttle cable drum. Bearing and Oil Seal 1 Remove the gearshift cam bearing 1 with the special tools.
For the installing and removing procedures, refer to respective paragraphs describing each component. Tightening torque Oil pressure switch: 14 N·m 1. Refer 2 Remove the gearshift fork shaft 2. I837H11B0007-01 I837H11B0004-01 10 Remove the radiator mounting bolts. Tightening torque Front brake caliper mounting bolt a : 39 N·m 3.
Service Manuals and Repair Manuals cover everything from scheduled maintenance to the removal and installation of complete engines! Clymer repair manuals are written for the do-it-yourself mechanic and the experienced pros. Right handlebar switch box 7. Front Brake Light Switch Inspection B838H24106002 Inspect the front brake light switch in the following procedures:. If any defect is found, replace the cushion rod with a new one. If the Inspect the starter relay in the following procedures: resistance is not within the specified value, replace 1 Remove the starter relay. Exhaust pipe bolt b : 23 N·m 2. If they are worn as Removal and Installation shown, replace the engine sprocket, rear sprocket and B838H23106005 drive chain as a set.
B838H21306002 6 Remove the front engine cover 3. This service manual contains many original photographs, illustrations and wiring diagrams obtained from the complete teardown and rebuild of the Suzuki sportbike. A : 09915—40610 Oil filter wrench I837H1140084-01 I837H1140088-01. Installation B838H21606008 If the fan motor does not turn, replace the cooling fan Removal assembly with a new one. Save money by doing repairs on your own.
Set the lock part of the clamp to inside. If Removal any defects are found, replace the spacers with new 1 Remove the under cowlings. B838H21906008 Check the interlock system for proper operation. Use the new O-rings to prevent oil leakage. Removal Pay attention to the following points: 1 Remove the body cowling. From that position stiffest , turn it and three kinds of damping force as follows: out to standard setting position. Tightening torque Tightening torque Handlebar clamp bolt d : 23 N·m 2.
Use the new O-ring to prevent oil leakage. License plate light bulb 12 V 5 W 3. Passing Light Switch Inspection B838H29206023 If any abnormality is found, replace the left Inspect the passing light switch in the following handlebar switch assembly with a new one. Wait until the engine is cool enough to touch. Simply throw it away when your finished! Special tool Removal A : 09940—14940 Swingarm pivot thrust 1 Cut the drive chain. Replace the steering damper with a new one. Inspect the fuel pump relay in the following procedures: Fuel Level Gauge Inspection 1 Remove the front seat.