Remove the instrument s from the hood. This Service Manual has easy-to-read text sections with top quality diagrams 17. Lubricate with Polaris Premium All Season Grease at 500 miles 800km initially, every 1000 miles 1600km after that, and before off-season storage each year. Assemble in reverse order Remove the side panels. Remove the bracket nuts 3. Gear, shaft, and chain cluster assembly shown.
This belt can be used on any sled that has a 11. Place carburetor in an inverted position. Apply Polaris All Season Grease to drive shaft coupler splines. Polaris P-85 driven clutch works in conjunction with the helix, and controls the shift rate of the driven clutch. Polaris continues to be a major player in the snowmobile market year after year.
The Polaris snowmobile service manual downloads for the above listed brands describes the service procedures for the complete snowmobile vehicle. Follow the Maintenance Schedule recommendations to ensure that the snowmobile is in peak operating condition. Poor performance at Starter valve is left open Return the starter lever to its seated position High speeds: Power loss Poor acceleration Clogged air vent Remove and clean the air vent. Dirty fuel tank Clean the fuel tank. Back out adjustment bolts to allow rear idler assembly to come forward, relieving track tension. Using the fuel line disconnection tool remove the filter line from the fuel sender.
Install drive clutch and belt. Tighten idler wheel bolts so that spacers on shafts do not Hood can be removed to prevent damage. Their Indy models took the market by storm in the 1980s and into the 1990s. Replace the washer 2 and torque the sensor to specification. Get the information you need to fix your Polaris snowmobile in just seconds in this simple to download digital pdf book. A lower gear ratio higher numerical number typically results in a higher initial vehicle acceleration, but a lower top-end vehicle speed.
A compression stack will be located nearest the eyelet of the shock rod. Overflow Adjust the fuel level. Misalignment will cause excessive wear to the track and slide rails. Installed Length is the length of the spring from end to end when it is ready to be installed on the snowmobile. Tip machine onto its left side.
Due to constant improvements in the design and quality of production components, some minor discrepancies may result between the actual vehicle and the information presented in this publication. Replace all seals, o-rings, and gaskets with Genuine Pure Polaris parts during assembly. Speedo Drive Flangette Nuts: 19-21 ft-lb Chaincase Cover Bolts: 10 ft. This will separate the master cylinder from the switch pack. Check the cooling system, gasoline octane rating and ignition timing. Install cylinder head and torque cylinder head nuts to 18 - 20.
Loosen the bleed screw A. This manual is in pdf format and delivered in pdf format. Remove the drain plug 1 and drain the chaincase fluid. See below for complete list of models covered. Replace the chaincase drain plug and torque it to 8 ft-lb 11 N-m.
Engine maintenance, inspection and adjustments explained are spark plugs, spark plug gap, type of spark plug, fuel line, cooling system, valve clearance adjustment, throttle body, synchronization, throttle cable free play adjust, throttle override check, compression measurement, oil level, replacing and changing engine oil, cylinder head breather hose, air filter, air filter element, exhaust system and much more. Bend the pointer or move the degree wheel until the pointer aligns with a 180° mark on the degree wheel. This Service Manual has easy-to-read text sections with top quality diagrams and instructions. Bellows Washer 16 N-m 7. Using it to save you a lot and keep your motorcycle working in the long run. Too much belt deflection is when the belt is too long or the center distance is too short.
The longer the installed length of the spring, the less the amount of pre-load; the shorter the installed length of the spring, the more the amount of pre-load. With the throttle bodies separated from the intake adapters, route the throttle cable behind the fuel rail and insert the throttle cable into the throttle pulley located in the center of the throttle bodies. Timing Procedure - Carbureted Engines 10. Grasp the bulb 4 by the metal base and carefully separate Headlight Bulb Replacement the bulb from the harness. Overheating may cause damage to the paint and to the integrity of the hood. This will allow for the required pressure. A tall gear ratio lower numerical number typically results in lower initial vehicle acceleration, but a higher top-end vehicle speed.
Replace all seals, o-rings, and gaskets mechanical seal. Reinstall transmission, using care not to damage coolant hoses. Always maintain equal adjustment on both sides. Service Precautions Polaris recommends the use of Polaris lubricants and greases, which have been specially formulated for the top performance In order to perform service work efficiently and to prevent and best protection of our machines. It compensates for the initial wear that occurs during the life of the snowmobile. Remove bolt retaining rear of bumper to foot rest. Refer to the illustrations below.