On the 350, drain the carburetor float bowl. Always replace a blown fuse with a fuse of the same type and rating. Connect the Oil Pressure Test Kit to the oil filter drain plug. Making sure the O-ring is properly positioned on the differential housing cover assembly, install the cover with existing cap screws coated with green Loctite 609. Clean any dirt or debris from inside 2. For example, when you drive a car quickly into a sharp turn, your body is pulled to the outside of the vehicle by centrifugal force. Even the most novice mechanic can also easily follow the step-by-step guides which are made simple by the illustrations and drawings.
Braking distance will be extended until brake pads are properly burnished. Remove the protective rubber boot from the rear of the headlight housing; then remove the wiring har- ness connector from the back of the headlight bulb. To adjust the throttle limiter, use the following procedure. Use only Arctic Cat approved tires when replacing tires. Use a feeler gauge to check the gap.
Set the inlet air silencer into the frame; then install the exhaust pipe using a new exhaust pipe seal and grafoil seal. Slide the fixed drive face assembly onto the front shaft. Account for a spring, spring seat, and the jet needle. Only Arctic Cat approved gaso- 21. From basic maintenance to complete engine overhaul.
The meter must show battery voltage. To verify engine timing, see Periodic Maintenance. Connect all wiring making sure to connect the cracked, or damaged in any way, replacement is nec- positive cables first. Plug the hole in the exhaust system and component deterioration. Install the wheel and tighten to 40 ft-lb. A downloadable arctic cat atv repair manual is a digitally transmitted book of repair instructions containing maintenance troubleshooting service and repair information for the off road four wheeler vehicle its a digitally formatted handbook that covers every aspect of repair whether you are doing periodic maintenance rebuilding the carburetor electronic fuel injection or. Remove the through-bolt and lock nut securing the bumper to the frame;.
Note that the two cap screws on the right side of cylinder to the right-side crankcase half. Make certain that the vent hose is securely con- nected to the carburetor and hose holder. Install the new gauge and secure with the mounting 3. The starter motor may overheat causing severe starter motor damage. Remove the low driven gear washer; then remove the tions. Remove the actuator arm and account for a bushing.
Remove the cap screws securing the exhaust pipe to 8. With the alignment pin installed in the camshaft, If any of the above factors are not as stated, go back to loosely place the cam sprocket with the recessed step 13 and carefully proceed. Front wheel alignment incorrect 1. Place the alignment pins into position; then place the head assembly into position on the cylinder making sure the cam chain is routed through the chain cavity. Pump up the hand brake; then engage the brake lever lock. Install a new cotter pin and spread the pin to secure the nut. Remove two starter motor cap screws.
Octane low - gasoline poor 3. To check lubricant, remove the rear drive filler plug; the 737-651B lubricant level should be 1 in. Install the air intake plate. Keep your body weight shifted for- while riding uphill; you need to take ward. Rear axle shafts serration worn - broken 1. So please make sure your email address is correct.
To properly burnish the brake pads, use the following procedure. Replace tie rod ends 5. Remove the drain bolt from the cover the air cleaner. Remove the two nuts securing the right side of the ers. Using circlip prior to using the puller. Connect the red tester lead to the positive battery ter- minal; then connect the black tester lead to the starter The connector is the black three-pin one on the right side cable connection on the starter relay.
Remove the oil pump drive gear cap screw. Put the element in a plastic bag; then pour in air filter oil and work the oil into the element. Inspect the muffler internally by shaking the muffler back and forth and listening for rattles or loose debris inside the muffler. . Remove the gear cluster and the remove the crankshaft.